Zinc Electroplate with Clear Passivation and Sealer
Bolt Selection
The first step when engineering a bolted joint is developing the total load needed between the two mating parts.
Bolted Joint – Load Considerations:
Minimum total load necessary between mating parts.
Vibration
Environmental extremes
Product lifecycle
Factor of safety
Thread
Class 5.8 Loads (N)
Class 8.8 Loads (N)
Class 10.9 Loads (N)
Class 12.9 Loads (N)
Proof
Clamp
Proof
Clamp
Proof
Clamp
Proof
Clamp
M3
1,910
1,430
2,290
2,910
4,180
3,140
4,880
3,660
M3.5
2,580
1,940
3,940
2,960
5,630
4,220
6,580
4,490
M4
3,340
2,500
5,100
3,850
7,290
5,450
8,520
6,400
M5
5,400
4,050
8,230
6,150
11,800
8,850
13,800
10,350
M6
7,640
5,750
11,600
8,700
16,700
12,550
19,500
14,650
M8 x 1.00
14,900
11,200
22,700
17,000
32,500
24,400
38,000
28,500
M8 x 1.50
13,900
10,400
21,200
15,900
30,400
22,800
35,500
26,600
M10 x 1.00
24,500
18,400
37,400
28,100
53,500
40,100
62,700
47,000
M10 x 1.25
23,300
17,500
35,500
26,600
50,800
38,100
59,400
44,600
M10 x 1.50
22,000
16,500
33,700
25,300
48,100
36,100
56,300
42,200
M12 x 1.25
35,000
26,300
53,400
40,100
76,400
57,300
89,300
67,000
M12 x 1.50
33,500
25,100
51,100
38,300
73,100
54,800
85,500
64,100
M12 x 1.75
32,000
24,000
48,900
36,700
70,000
52,500
81,800
61,400
Proof load represents bolt failure
Clamp load is 75% of proof load – do not exceed when engineering a bolt joint
Total joint strength is the addition of each bolt joint
Engineer the bolt working load to be 25% to 75% of the proof load.
Under the “Torque Specifications” tab we translate clamp load into torque.
The user has to establish realistic torque tolerances they can expect from their assembly process.
Once the total load between two mating surfaces and the total number of bolted joints has been established the bolt size, thread pitch, and bolt ISO class can be determined.
Compression Limiter Selection
The next step after selecting a bolt is to choose the correct compression limiter.
We commonly produce compression limiters engineered for special applications – both formed and machined.
A complete part number can be configured as follows:
The press-in or over-mold options can be selected on the home page of this web site.
The ISO bolt class and shape (round or oval) can be selected on the intermediate pages.
The bolt diameter and compression limiter length are selected on the catalog page.
Once the complete part number is configured all important dimensions, tolerances, and corresponding hole size are listed on the catalog page.
Enter an RFQ quantity on the catalog page and submit a complete RFQ to Hubbard Spring.
Bolted Joint Considerations
In addition to bolt and compression limiter selection, the following should be considered when engineering a bolted joint:
Compression limiter length should be slightly less than the surrounding plastic thickness. This helps clamp the plastic in place and limits its motion around the compression limiter.
A flanged bolt or bolt / washer combination should be used with split / closed seam compression limiters.
A standard bolt may be used with headed machined compression limiters (CLMH).
Combinations of round / oval compression limiters are used to eliminate tolerance stack issues between mating components.
Plastic Hole Design
The following should be considered when engineering a hole for press-in compression limiter applications:
A lead it radius on the plastic is highly recommended – this will provide smooth insertion when combined with our chamfered compression limiter.
When a draft angle is used the taper extremes need to be within the tolerance of the recommended hole size.
Torque Specifications
The following table shows the torque that will achieve each bolt’s clamp load (75% of proof load).